Standards and Service Limits Civic...12

Standards and Service Limits

Engine Electrical (L15B7: Si)

Item

Measurement

Qualification

Standard or New

Service Limit

Ignition coil

Firing order

1342

Spark plug

Gap

0.700.75 mm (0.02760.0295 in)

Ignition timing

At idleCheck the red mark

In neutral

4 ±2 ° BTDC

Drive belt

Tension

Auto-tensioner

Alternator

Brush length

10.5 mm (0.413 in)

1.5 mm (0.059 in)

Starter

Commutator mica depth

0.400.50 mm (0.01570.0197 in)

0.15 mm (0.0059 in)

Commutator runout

0.02 mm (0.0008 in) max- 0.05 mm (0.0020 in)

Commutator O.D- 28.028.1 mm (1.1021.106 in)

27.5 mm (1.083 in)

Brush length

11.111.5 mm (0.4370.453 in)

4.3 mm (0.169 in)

Engine Electrical (K20C1: Type-R)

Item

Measurement

Qualification

Standard or New

Service Limit

Ignition coil

Firing order

1342

Spark plug

Gap

0.70.8 mm (0.0280.031 in)

Ignition timing

At idleCheck the red mark

In neutral

2 ±2 ° ATDC (conversion value by HDS: -2 ±2 °)

Drive belt

Tension

Auto-tensioner

Alternator

Brush length

10.5 mm (0.413 in)

1.5 mm (0.059 in)

Starter

Commutator mica depth

0.400.50 mm (0.01570.0197 in)

0.15 mm (0.0059 in)

Commutator runout

0.02 mm (0.0008 in) max- 0.05 mm (0.0020 in)

Commutator O.D- 28.028.1 mm (1.1021.106 in)

27.5 mm (1.083 in)

Brush length

11.111.5 mm (0.4370.453 in)

4.3 mm (0.169 in)

Engine Assembly (L15B7: Si)

Item

Measurement

Qualification

Standard or New

Service Limit

Compression

Pressure

Minimum

980 kPa (9.99 kgf/cm2, 142.1 psi)

Maximum variation

200 kPa (2.04 kgf/cm2, 29.0 psi)

Engine Assembly (K20C1: Type-R)

Item

Measurement

Qualification

Standard or New

Service Limit

Compression

Pressure

Minimum

930 kPa (9.48 kgf/cm2, 134.8 psi)

Maximum variation

200 kPa (2.04 kgf/cm2, 29.0 psi)

Cylinder Head (L15B7: Si)

Item

Measurement

Qualification

Standard or New

Service Limit

Head

Warpage

0.08 mm (0.003 in) max-

Height

126.95127.05 mm (4.99805.0020 in)

Camshaft

End play

Intake/Exhaust

0.0650.215 mm (0.002560.00846 in)

0.415 mm (0.01634 in)

Camshaft-to-holder oil clearance (intake)

No. 1 journal

0.0300.069 mm (0.001180.00272 in)

0.120 mm (0.00472 in)

No. 2, 3, 4, 5 journals

0.0600.099 mm (0.002360.00390 in)

0.150 mm (0.00591 in)

Camshaft-to-holder oil clearance (exhaust)

No. 1, 2 journals

0.0300.069 mm (0.001180.00272 in)

0.120 mm (0.00472 in)

No. 3, 4, 5 journals

0.0600.099 mm (0.002360.00390 in)

0.150 mm (0.00591 in)

Total runout

0.03 mm (0.0012 in) max-

Cam lobe height

Intake

33.099 mm (1.30311 in)

Exhaust

33.273 mm (1.30996 in)

Valve

Clearance (cold)

Intake

0.210.25 mm (0.009 in)

Exhaust

0.250.29 mm (0.0100.011 in)

Stem O.D- Intake

5.485.49 mm (0.21570.2161 in)

5.45 mm (0.2146 in)

Exhaust

5.455.46 mm (0.21460.2150 in)

5.42 mm (0.2134 in)

Stem-to-guide clearance

Intake

0.0250.050 mm (0.000980.00197 in)

0.08 mm (0.0031 in)

Exhaust

0.0550.080 mm (0.002170.00315 in)

0.11 mm (0.0043 in)

Valve seat

Width

Intake/Exhaust

1.251.55 mm (0.04920.0610 in)

2.00 mm (0.0787 in)

Stem installed height

Intake

53.4054.40 mm (2.10242.1417 in)

54.60 mm (2.1496 in)

Exhaust

45.9046.90 mm (1.80711.8465 in)

47.10 mm (1.8543 in)

Valve guide

Installed height

Intake

21.2521.75 mm (0.83660.8563 in)

Exhaust

19.7520.25 mm (0.77760.7972 in)

Rocker arm

Arm-to-shaft clearance

Intake/Exhaust

0.0180.059 mm (0.000710.00232 in)

0.080 mm (0.00315 in)

Cylinder Head (K20C1: Type-R)

Item

Measurement

Qualification

Standard or New

Service Limit

Head

Warpage

0.05 mm (0.002 in) max-

Height

111.95112.05 mm (4.40754.4114 in)

Camshaft

End play

Intake/Exhaust

0.050.20 mm (0.00200.0079 in)

0.40 mm (0.0157 in)

Camshaft-to-holder oil clearance (intake)

No. 1 journal

0.0300.069 mm (0.001180.00272 in)

0.150 mm (0.00591 in)

No. 2, 3, 4, 5 journals

0.0600.099 mm (0.002360.00390 in)

0.150 mm (0.00591 in)

Camshaft-to-holder oil clearance (exhaust)

No. 1, 2 journals

0.0300.069 mm (0.001180.00272 in)

0.150 mm (0.00591 in)

No. 3, 4, 5, 6 journals

0.0600.099 mm (0.002360.00390 in)

0.150 mm (0.00591 in)

Total runout

0.03 mm (0.0012 in) max-

Cam lobe height

Intake

34.172 mm (1.34535 in)

Exhaust PRI

33.633 mm (1.32413 in)

Exhaust MID

34.519 mm (1.35901 in)

Exhaust SEC

33.633 mm (1.32413 in)

Valve

Clearance (cold)

Intake

0.210.25 mm (0.009 in)

Exhaust

0.250.29 mm (0.0100.011 in)

Stem O.D- Intake

5.4755.490 mm (0.215550.21614 in)

5.455 mm (0.21476 in)

Exhaust

5.4655.475 mm (0.215160.21555 in)

5.440 mm (0.21417 in)

Stem-to-guide clearance

Intake

0.0250.055 mm (0.000980.00217 in)

0.080 mm (0.00315 in)

Exhaust

0.0400.065 mm (0.001570.00256 in)

0.080 mm (0.00315 in)

Valve seat

Width

Intake

1.251.55 mm (0.04920.0610 in)

1.90 mm (0.0748 in)

Exhaust

1.451.75 mm (0.05710.0689 in)

2.22 mm (0.0874 in)

Stem installed height

Intake

52.7553.65 mm (2.07682.1122 in)

53.75 mm (2.1161 in)

Exhaust

50.4051.30 mm (1.98422.0197 in)

51.40 mm (2.0236 in)

Valve guide

Installed height

Intake

21.222.2 mm (0.8350.874 in)

Exhaust

19.620.6 mm (0.7720.811 in)

Rocker arm

Arm-to-shaft clearance

Intake/Exhaust

0.0180.059 mm (0.000710.00232 in)

0.080 mm (0.00315 in)

Engine Block (L15B7: Si)

Item

Measurement

Qualification

Standard or New

Service Limit

Block

Warpage of deck

0.07 mm (0.002 in) max-

Bore diameter

X

73.00073.020 mm (2.874012.87480 in)

73.065 mm (2.87657 in)

Y

73.00073.015 mm (2.874012.87460 in)

73.065 mm (2.87657 in)

Bore taper

0.050 mm (0.00197 in)

Reboring limit

0.25 mm (0.0098 in) max- Piston

Skirt O.D. at 11 mm (0.43 in) from bottom of skirt

72.97272.979 mm (2.872912.87318 in)

72.962 mm (2.87251 in)

Clearance in cylinder

0.0210.043 mm (0.000830.00169 in)

0.050 mm (0.00197 in)

Piston ring

Ring-to-groove clearance

Top

0.0400.065 mm (0.002 in)

0.130 mm (0.005 in)

Second

0.0300.055 mm (0.002 in)

0.120 mm (0.004 in)

Ring end gap

Top

0.150.20 mm (0.0060.007 in)

0.55 mm (0.021 in)

Second

0.250.37 mm (0.0100.014 in)

0.60 mm (0.023 in)

Oil

0.200.50 mm (0.0080.019 in)

0.80 mm (0.031 in)

Piston pin

O.D- 19.96019.964 mm (0.785830.78598 in)

19.960 mm (0.78583 in)

Pin-to-piston clearance

-0.0040.003 mm (-0.000160.00012 in)

0.006 mm (0.00024 in)

Connecting rod

Pin-to-rod clearance

0.0040.016 mm (0.000160.00063 in)

0.020 mm (0.00079 in)

Big end bore diameter

43.0 mm (1.693 in)

End play

0.150.35 mm (0.0060.013 in)

0.45 mm (0.017 in)

Crankshaft

Rod/main journal taper

0.005 mm (0.00020 in) max- 0.010 mm (0.00039 in)

Rod/main journal out-of-round

0.005 mm (0.00020 in) max- 0.010 mm (0.00039 in)

End play

0.100.35 mm (0.00390.0138 in)

0.45 mm (0.0177 in)

Total runout

0.03 mm (0.0012 in) max- 0.040 mm (0.00157 in)

Crankshaft bearing

Main bearing-to-journal oil clearance

0.0180.036 mm (0.000710.00142 in)

0.050 mm (0.00197 in)

Connecting rod bearing-to-journal oil clearance

0.0200.038 mm (0.000790.00150 in)

Engine Block (K20C1: Type-R)

Item

Measurement

Qualification

Standard or New

Service Limit

Block

Warpage of deck

0.07 mm (0.002 in) max-

Bore diameter

A or I

86.01086.020 mm (3.386213.38661 in)

86.070 mm (3.38858 in)

B or II

86.00086.010 mm (3.385823.38621 in)

86.070 mm (3.38858 in)

Bore taper

0.05 mm (0.0020 in)

Reboring limit

0.25 mm (0.0098 in) max- Piston

Skirt O.D. at 11 mm (0.43 in) from bottom of skirt

Letter A

85.98085.990 mm (3.385033.38543 in)

85.930 mm (3.38306 in)

Letter B

85.97085.980 mm (3.384643.38503 in)

85.920 mm (3.38267 in)

Clearance in cylinder

0.0200.040 mm (0.000790.00157 in)

0.05 mm (0.0020 in)

Piston ring

Ring-to-groove clearance

Top

0.0650.090 mm (0.003 in)

0.11 mm (0.004 in)

Second

0.0350.060 mm (0.002 in)

0.08 mm (0.003 in)

Ring end gap

Top

0.200.25 mm (0.0080.009 in)

0.25 mm (0.009 in)

Second

0.400.55 mm (0.0160.021 in)

0.55 mm (0.021 in)

Oil

0.200.50 mm (0.0080.019 in)

0.50 mm (0.019 in)

Piston pin

O.D- 21.96121.965 mm (0.864600.86476 in)

21.951 mm (0.86421 in)

Pin-to-piston clearance

0.0020.010 mm (0.000080.00039 in)

0.020 mm (0.00079 in)

Connecting rod

Pin-to-rod clearance

0.0040.016 mm (0.000160.00063 in)

0.020 mm (0.00079 in)

Big end bore diameter

51.0 mm (2.008 in)

End play

0.150.35 mm (0.0060.013 in)

0.40 mm (0.015 in)

Crankshaft

Rod/main journal taper

0.005 mm (0.00020 in) max- 0.010 mm (0.00039 in)

Rod/main journal out-of-round

0.004 mm (0.00016 in) max- 0.010 mm (0.00039 in)

End play

0.100.35 mm (0.00390.0138 in)

0.45 mm (0.0177 in)

Total runout

0.03 mm (0.0012 in) max- 0.03 mm (0.0012 in)

Crankshaft bearing

Main bearing-to-journal oil clearance

No. 1, 2, 4, 5 journals

0.0170.041 mm (0.000670.00161 in)

0.050 mm (0.00197 in)

No. 3 journal

0.0250.049 mm (0.000980.00193 in)

0.055 mm (0.00217 in)

Connecting rod bearing-to-journal oil clearance

0.0320.066 mm (0.001260.00260 in)

Engine Lubrication (L15B7: Si)

Item

Measurement

Qualification

Standard or New

Service Limit

Engine oil

Capacity

Engine overhaul

4.0 L (4.2 US qt)

Oil change including filter

3.5 L (3.7 US qt)

Oil change without filter

3.2 L (3.4 US qt)

Recommended oil (KA/KC)

API certified motor oil for gasoline engines Honda Motor Oil: 0W-20

Oil pump

Oil pressure with oil temperature at 176 °F (80 °C)

At idle

90 kPa (0.92 kgf/cm2, 13.1 psi) min-

At 3,000 rpm

280 kPa (2.86 kgf/cm2, 40.7 psi) min-

Engine Lubrication (K20C1: Type-R)

Item

Measurement

Qualification

Standard or New

Service Limit

Engine oil

Capacity

Engine overhaul

6.6 L (7.0 US qt)

Oil change including filter

5.4 L (5.7 US qt)

Oil change without filter

5.0 L (5.3 US qt)

Recommended oil (KA/KC)

API certified motor oil for gasoline engines Honda Motor Oil: 0W-20

Oil pump

Oil pressure with oil temperature at 176 °F (80 °C)

At idle

100 kPa (1.02 kgf/cm2, 14.5 psi) min-

At 3,000 rpm

400 kPa (4.08 kgf/cm2, 58.0 psi) min-

Cooling System (L15B7: Si)

Item

Measurement

Qualification

Standard or New

Service Limit

Radiator

Coolant capacities (including engine, heater, hoses, and expansion tank)

Engine overhaul

7.6 L (2.01 US gal)

Coolant change

5.1 L (1.35 US gal)

Coolant type

Use Honda Long Life Antifreeze/Coolant Type 2, and add Honda Extreme Cold Weather Antifreeze/Coolant Type 2.NOTE: If the vehicle is regularly driven in very low temperatures (below -22 °F (-30 °C)), a 60 % concentration of coolant should be used- Expansion tank

Coolant capacity

0.8 L (0.21 US gal)

Expansion tank cap

Opening pressure

93123 kPa (0.951.25 kgf/cm2, 13.517.8 psi)

Thermostat

Opening temperature

Begins to open

169176 °F (7680 °C)

Fully open

194 °F (90 °C)

Valve lift at fully open

8.0 mm (0.315 in) min-

Cooling System (K20C1: Type-R)

Item

Measurement

Qualification

Standard or New

Service Limit

Radiator

Coolant capacities (including engine, heater, hoses, and expansion tank)

Engine overhaul

8.1 L (2.14 US gal)

Coolant change

4.7 L (1.24 US gal)

Coolant type

Use Honda Long Life Antifreeze/Coolant Type 2, and add Honda Extreme Cold Weather Antifreeze/Coolant Type 2.NOTE: If the vehicle is regularly driven in very low temperatures (below -22 °F (-30 °C)), a 60 % concentration of coolant should be used- Expansion tank

Coolant capacity

0.8 L (0.21 US gal)

Expansion tank cap

Opening pressure

112146 kPa (1.141.49 kgf/cm2, 16.221.2 psi)

Thermostat

Opening temperature

Begins to open

169176 °F (7680 °C)

Fully open

194 °F (90 °C)

Valve lift at fully open

10.0 mm (0.394 in) min-

Fuel and Emissions (L15B7: Si)

Item

Measurement

Qualification

Standard or New

Service Limit

Fuel pressure regulator

Pressure with fuel pressure gauge connected

400450 kPa (4.084.59 kgf/cm2, 58.065.3 psi)

Engine idle

Idle speed without load

In neutral

720 ± 50 rpm

Idle speed with high electrical load

In neutral

720 ± 50 rpm

Fuel and Emissions (K20C1: Type-R)

Item

Measurement

Qualification

Standard or New

Service Limit

Fuel pressure regulator

Pressure with fuel pressure gauge connected

500550 kPa (5.105.61 kgf/cm2, 72.579.8 psi)

Engine idle

Idle speed without load

In neutral

780 ± 50 rpm

Idle speed with high electrical load

In neutral

780 ± 50 rpm

Idle CO (KX)

0.1 % max- Clutch

Item

Measurement

Qualification

Standard or New

Service Limit

Clutch pedal

Height from floor (Si)

215.4 mm (8.480 in)

Height from floor (Type-R)

214.8 mm (8.457 in)

Stroke

125135 mm (4.925.31 in)

Play (Si)

4.819.0 mm (0.1890.748 in)

Play (Type-R)

4.3217.63 mm (0.17010.6941 in)

Disengagement height from the measure point (Si)

117.2135.4 mm (4.6145.331 in)

Disengagement height from the measure point (Type-R)

116.5134.7 mm (4.5875.303 in)

Clutch disc

Rivet head depth

1.151.75 mm (0.04530.0689 in)

0.85 mm (0.0335 in)

Thickness (Si)

7.58.1 mm (0.2950.319 in)

6.3 mm (0.248 in)

Thickness (Type-R)

7.48.0 mm (0.2910.315 in)

6.2 mm (0.244 in)

Pressure plate

Evenness of the height of the diaphragm spring fingers

0.6 mm (0.02 in) max-

Manual Transmission and M/T Differential (L15B7: Si)

Item

Measurement

Qualification

Standard or New

Service Limit

Transmission fluid

Capacity

Fluid change

1.9 L (2.0 US qt)

Overhaul

2.0 L (2.1 US qt)

Fluid type

Use Honda MTF- Mainshaft

Thrust clearance

0.140.21 mm (0.00550.0083 in)

Adjust

Diameter of pilot bushing contact area

20.8020.85 mm (0.81890.8209 in)

20.80 mm (0.8189 in)

Diameter of ball bearing contact area (clutch housing side)

28.00228.015 mm (1.102441.10295 in)

28.002 mm (1.10244 in)

Diameter of needle bearing contact area

41.98442.000 mm (1.652911.65354 in)

41.984 mm (1.65291 in)

Diameter of ball bearing contact area (transmission housing side)

30.98431.000 mm (1.219841.22047 in)

30.984 mm (1.21984 in)

Diameter of 4th/5th gear distance collar contact area

35.98436.000 mm (1.416691.41732 in)

35.984 mm (1.41669 in)

Diameter of 6th gear distance collar contact area

32.98433.000 mm (1.298581.29921 in)

32.984 mm (1.29858 in)

Runout

0.02 mm (0.0008 in) max-

Mainshaft 2nd, 3rd, 4th, 5th, 6th gears

Clearance

2nd3rd

0.060.16 mm (0.0030.006 in)

0.16 mm (0.006 in)

4th/5th gear distance collar side

0.060.16 mm (0.00240.0063 in)

0.16 mm (0.0063 in)

6thball bearing

0.060.16 mm (0.00240.0063 in)

0.16 mm (0.0063 in)

Thickness

3rd

23.9223.97 mm (0.94170.9437 in)

23.92 mm (0.9417 in)

4th, 5th

22.4222.47 mm (0.88270.8846 in)

22.42 mm (0.8827 in)

6th

26.9226.97 mm (1.05981.0618 in)

26.92 mm (1.0598 in)

Mainshaft 4th/5th gear distance collar

Length of needle bearing contact area

4th/5th

22.5322.58 mm (0.88700.8890 in)

Mainshaft 6th gear distance collar

Length

27.0327.08 mm (1.06421.0661 in)

Countershaft

Diameter of needle bearing contact area (clutch housing side)

40.00040.015 mm (1.574801.57539 in)

40.000 mm (1.57480 in)

Diameter of ball bearing contact area (transmission housing side)

30.00230.015 mm (1.181181.18169 in)

30.002 mm (1.18118 in)

Diameter of 2nd gear distance collar contact area

42.93742.950 mm (1.690431.69094 in)

42.937 mm (1.69043 in)

Diameter of countershaft reverse gear contact area

42.97542.991 mm (1.691931.69256 in)

42.975 mm (1.69193 in)

Runout

0.02 mm (0.0008 in) max-

35 mm shim-to-bearing inner race clearance

0.040.10 mm (0.0020.003 in)

Adjust

Countershaft reverse, 1st, 2nd, 3rd gears

Clearance

1stcountershaft reverse gear

0.060.16 mm (0.00240.0063 in)

0.16 mm (0.0063 in)

2nd3rd

0.060.21 mm (0.0030.008 in)

0.21 mm (0.008 in)

Thickness

1st

23.9223.97 mm (0.94170.9437 in)

23.92 mm (0.9417 in)

2nd

29.4229.47 mm (1.15831.1602 in)

29.42 mm (1.1583 in)

Countershaft reverse gear

Length

32.0532.15 mm (1.26181.2657 in)

Countershaft 2nd gear distance collar

Length

26.5326.58 mm (1.04451.0465 in)

Synchro ring

Ring-to-gear clearance (ring pushed against gear)

0.701.49 mm (0.0280.058 in)

0.70 mm (0.028 in)

Double cone synchro and triple cone synchro

Outer synchro ring-to-synchro cone clearance (ring pushed against gear)

0.701.19 mm (0.0280.046 in)

0.70 mm (0.028 in)

Synchro cone-to-gear clearance (ring pushed against gear)

0.501.04 mm (0.0200.040 in)

0.50 mm (0.020 in)

Outer synchro ring-to-gear clearance (ring pushed against gear)

0.951.68 mm (0.0380.066 in)

0.95 mm (0.038 in)

Shift fork

Finger thickness

1st/2nd, 3rd/4th, 5th/6th

7.457.55 mm (0.29330.2972 in)

Reverse

6.256.35 mm (0.24610.2500 in)

Fork-to-synchro sleeve clearance

0.40.6 mm (0.02 in)

0.6 mm (0.024 in)

Reverse shift lever

Finger width

6.757.00 mm (0.26570.2756 in)

Reverse shift lever width at contact area (reverse shift piece side)

17.017.2 mm (0.6690.677 in)

Reverse shift lever-to-reverse shift piece clearance

00.4 mm (00.01 in)

0.4 mm (0.016 in)

Reverse shift lever-to-reverse shift fork clearance

0.400.85 mm (0.0160.033 in)

0.85 mm (0.033 in)

Shift arm

Shift arm width at contact area

13.814.0 mm (0.5430.551 in)

Shift arm-to-shift piece clearance

00.4 mm (00.01 in)

0.4 mm (0.016 in)

Shift piece

Shift piece width at contact area

15.916.0 mm (0.6260.630 in)

Shift piece-to-shift fork clearance

0.20.5 mm (0.010.02 in)

0.5 mm (0.020 in)

Select arm

Select arm width at contact area

13.914.0 mm (0.5470.551 in)

Select arm-to-interlock clearance

0.010.21 mm (0.0010.008 in)

0.21 mm (0.008 in)

M/T differential 90 mm shim

90 mm shim-to-bearing outer race clearance in transmission housing

00.10 mm (00.003 in)

Adjust

Manual Transmission and M/T Differential (K20C1: Type-R)

Item

Measurement

Qualification

Standard or New

Service Limit

Transmission fluid

Capacity

Fluid change

2.2 L (2.3 US qt)

Overhaul

2.6 L (2.7 US qt)

Fluid type

Use Honda MTF- Mainshaft

Thrust clearance

0.140.21 mm (0.00550.0083 in)

Adjust

Diameter of pilot bearing contact area

19.96719.980 mm (0.786100.78661 in)

19.967 mm (0.78610 in)

Diameter of ball bearing contact area (clutch housing side)

28.00228.015 mm (1.102441.10295 in)

28.002 mm (1.10244 in)

Diameter of needle bearing contact area

47.98448.000 mm (1.889131.88976 in)

47.984 mm (1.88913 in)

Diameter of ball bearing contact area (transmission housing side)

38.98439.000 mm (1.534801.53543 in)

38.984 mm (1.53480 in)

Diameter of 4th/5th gear distance collar contact area

41.98442.000 mm (1.652911.65354 in)

41.984 mm (1.65291 in)

Diameter of 6th gear distance collar contact area

38.98439.000 mm (1.534801.53543 in)

38.984 mm (1.53480 in)

Runout

0.02 mm (0.0008 in) max-

Mainshaft 2nd, 3rd, 4th, 5th, 6th gears

Clearance

2nd3rd

0.060.19 mm (0.0030.007 in)

0.19 mm (0.007 in)

4th/5th gear distance collar side

0.060.19 mm (0.00240.0075 in)

0.19 mm (0.0075 in)

6thball bearing

0.060.19 mm (0.00240.0075 in)

0.19 mm (0.0075 in)

Thickness

3rd

23.8923.97 mm (0.94050.9437 in)

23.89 mm (0.9405 in)

4th, 5th

22.3922.47 mm (0.88150.8846 in)

22.39 mm (0.8815 in)

6th

25.8025.88 mm (1.01571.0189 in)

25.80 mm (1.0157 in)

Mainshaft 4th/5th gear distance collar

Length of needle bearing contact area

4th/5th

22.5322.58 mm (0.88700.8890 in)

Mainshaft 6th gear distance collar

Length

26.0326.08 mm (1.02481.0268 in)

Countershaft

Diameter of needle bearing contact area (clutch housing side)

43.97443.990 mm (1.731261.73189 in)

43.974 mm (1.73126 in)

Diameter of ball bearing contact area (transmission housing side)

30.00230.015 mm (1.181181.18169 in)

30.002 mm (1.18118 in)

Diameter of 2nd gear distance collar contact area

42.97542.991 mm (1.691931.69256 in)

42.975 mm (1.69193 in)

Diameter of countershaft reverse gear contact area

45.93445.950 mm (1.808421.80905 in)

45.934 mm (1.80842 in)

Runout

0.02 mm (0.0008 in) max-

35 mm shim-to-bearing inner race clearance

0.040.10 mm (0.0020.003 in)

Adjust

Countershaft reverse, 1st, 2nd, 3rd gears

Clearance

1stcountershaft reverse gear

0.040.17 mm (0.00160.0067 in)

0.17 mm (0.0067 in)

2nd3rd

0.040.17 mm (0.0020.006 in)

0.17 mm (0.006 in)

Thickness

1st, 2nd

22.9122.99 mm (0.90200.9051 in)

22.91 mm (0.9020 in)

Countershaft reverse gear

Length

23.0323.08 mm (0.90670.9087 in)

Countershaft 2nd gear distance collar

Length

23.0323.08 mm (0.90670.9087 in)

Synchro ring (5th, 6th)

Ring-to-gear clearance (ring pushed against gear)

0.731.44 mm (0.0290.056 in)

0.73 mm (0.029 in)

Double cone synchro (3rd, 4th)

Outer synchro ring-to-synchro cone clearance (ring pushed against gear)

0.460.97 mm (0.0190.038 in)

0.46 mm (0.019 in)

Synchro cone-to-gear clearance (ring pushed against gear)

0.511.07 mm (0.0210.042 in)

0.51 mm (0.021 in)

Outer synchro ring-to-gear clearance (ring pushed against gear)

0.951.68 mm (0.0380.066 in)

0.95 mm (0.038 in)

Triple cone synchro (1st, 2nd)

Outer synchro ring-to-synchro cone clearance (ring pushed against gear)

0.701.19 mm (0.0280.046 in)

0.70 mm (0.028 in)

Synchro cone-to-gear clearance (ring pushed against gear)

0.451.14 mm (0.0180.044 in)

0.45 mm (0.018 in)

Outer synchro ring-to-gear clearance (ring pushed against gear)

1.121.68 mm (0.0450.066 in)

1.12 mm (0.045 in)

Shift fork

Finger thickness

1st/2nd, 3rd/4th, 5th/6th

7.47.6 mm (0.2910.299 in)

Reverse

6.26.4 mm (0.2440.252 in)

Fork-to-synchro sleeve clearance

0.350.65 mm (0.0140.025 in)

0.65 mm (0.025 in)

Reverse shift lever

Finger width

6.406.65 mm (0.25200.2618 in)

Reverse shift lever width at contact area (reverse shift piece side)

13.013.2 mm (0.5120.520 in)

Reverse shift lever-to-reverse shift piece clearance

00.4 mm (00.016 in)

0.4 mm (0.016 in)

Reverse shift lever-to-reverse shift fork clearance

0.050.50 mm (0.0020.019 in)

0.50 mm (0.019 in)

Shift arm

Shift arm width at contact area

13.213.4 mm (0.5200.528 in)

Shift arm-to-shift piece clearance

0.650.95 mm (0.0260.037 in)

0.95 mm (0.037 in)

Shift piece

Shift piece width at contact area

12.813.0 mm (0.5040.512 in)

Shift piece-to-shift fork clearance

0.20.6 mm (0.0080.024 in)

0.6 mm (0.024 in)

Select arm

Select arm width at contact area

12.913.0 mm (0.5080.512 in)

Select arm-to-interlock clearance

0.050.25 mm (0.0020.009 in)

0.25 mm (0.009 in)

M/T differential carrier

Carrier bearing starting torque (preload)

3.54.5 N·m (3546 kgf·cm, 3040 lbf·in)

Oil pump

Inner rotor-to-outer rotor clearance

0.10.4 mm (0.0040.016 in)

0.4 mm (0.016 in)

Oil pump rotor-to-clutch housing thrust clearance

0.030.13 mm (0.0020.005 in)

0.13 mm (0.005 in)

Outer rotor-to-clutch housing clearance

0.10.2 mm (0.0040.008 in)

0.2 mm (0.008 in)

Steering

Item

Measurement

Qualification

Standard or New

Service Limit

Steering wheel

Rotational play measured at outside edge

010 mm (00.39 in)

Initial turning load measured at outside edge with engine running

29 N (3.0 kgf, 6.6 lbf) max-

Suspension

Item

Measurement

Qualification

Standard or New

Service Limit

Wheel alignment (Si)

Camber

Front

-0 ° 20 ’±30 ’

Rear

-1° 20 ’±45 ’

Caster

Front

5 ° 24 ’±30 ’

Total toe-in

Front

0 ± 2 mm (0 ± 0.08 in)

Rear

2+2-1 mm (0.08+0.08-0.04 in)

Front wheel turning angle

Inward

36 ° 53 ’±2 °

Outward (reference)

31 ° 08 ’±1 °

Wheel alignment (Type-R)

Camber

Front

-1 ° 20 ’±30 ’

Rear

-1 ° 30 ’±45 ’

Caster

Front

8 ° 00 ’±30 ’

Total toe-in

Front

0 ± 2 mm (0 ± 0.08 in)

Rear

2+2-1 mm (0.08+0.08-0.04 in)

Front wheel turning angle

Inward

34 ° 59 ’±2 °

Outward (reference)

29 ° 51 ’±1 °

Wheel

Runout

Axial

00.3 mm (00.012 in)

2.0 mm (0.079 in)

Radial

00.3 mm (00.012 in)

1.5 mm (0.059 in)

Wheel bearing

End play

Front/Rear

00.05 mm (00.0020 in)

Brakes

Item

Measurement

Qualification

Standard or New

Service Limit

Brake pedal

Height from floor

219 ± 5 mm (8.62 ± 0.20 in)

Free play

15 mm (0.040.20 in)

Brake disc

Thickness (Si)

Front

25.0 mm (0.984 in)

23.0 mm (0.906 in)

Rear

10.0 mm (0.394 in)

8.0 mm (0.315 in)

Thickness (Type-R)

Front

32.0 mm (1.260 in)

30.0 mm (1.181 in)

Rear

11.0 mm (0.433 in)

9.0 mm (0.354 in)

Runout

0.04 mm (0.0016 in)

Parallelism

0.015 mm (0.00059 in)

Brake pad

Thickness (Si)

Front

11.0 mm (0.433 in)

1.6 mm (0.063 in)

Rear

10.0 mm (0.394 in)

2.0 mm (0.079 in)

Thickness (Type-R)

Front

10.0 mm (0.394 in)

2.0 mm (0.079 in)

Rear

9.5 mm (0.374 in)

2.0 mm (0.079 in)

Brake fluid

Fluid type

Use Honda DOT 3 Brake Fluid- Air Conditioning

Item

Measurement

Qualification

Standard or New

Service Limit

Refrigerant

Type (KA/KC)

HFO-1234yf (R-1234yf)

Type (KX)

HFC-134a (R-134a)

Capacity of system (KA/KC)

375425 g (13.2314.99 oz)

Capacity of system (KX)

405455 g (14.2916.05 oz)

Refrigerant oil

Type (KA/KC)

RL85HM (POE oil: P/N 38899-RLV-A01)

Type (KX)

DENSO ND-OIL 8 (PAG oil: P/N 38897-PR7-A01AH)

Capacity of components

Condenser (including dryer desiccant: Si)

50 mL (1 2/3 fl oz)

Condenser (including dryer desiccant: Type-R)

25 mL (5/6 fl oz)

Evaporator

40 mL (1 1/3 fl oz)

Each line and hose

10 mL (1/3 fl oz)

Dryer desiccant

10 mL (1/3 fl oz)

Compressor

77103 mL (2 3/53 1/2 fl oz)

Compressor

Field coil resistance

At 68 °F(20 °C)

3.353.61

Variable capacity control solenoid resistance

At 68 °F(20 °C)

9.611.6

Pulley-to-armature plate clearance

0.300.60 mm (0.0120.024 in)

See also:
Standards and Service Limits Civic...12
Standards and Service Limits Engine Electrical (L15B7: Si) Item Measurement Qualification Standard or New Service Limit Ignition coil Firing order 1342 Spark plug Gap 0.700.75 mm...
Standards and Service Limits Civic
Standards and Service Limits Engine Electrical (1.5 L) Item Measurement Qualification Standard or New Service Limit Ignition coil Firing order 1342 Spark plug Gap 0.70.8 mm (0.0280.031...
Danger/Warning/Caution Label Locations Civic
Danger/Warning/Caution Label Locations NOTE: Unless otherwise indicated, the illustrations show the 4-door models- Front Passenger's Compartment: Front Passenger’s Compartment (4-door):...